Advance Process Control Platform

Product Features

  • Use of Industrial Process Control elements
  • Heavy duty bench Workstation
  • Electrical Control Panel
  • Capacitive Level Sensor
  • Temperature Transmitter
  • Din rail mounting for PLC
  • Process Control concept
  • RTD Sensor
  • Thermocouple Sensor
  • Start , Stop , Emergency Stop button , Indicators for Pump , Heater , Stirrer, Solenoid Valve, Audio Indicator, Visual Indicator
  • 2 Types of Controller : PID Control & PLC Control
  • Process Loop Tuning & Stable Process
  • Real-time PLC interface with ADC & Digital input/output
  • Process Control by ON/OFF Controller
  • Process Control by PID with Auto tuning
  • Process Control loops
  • User Friendly, Self Explanatory Systems
  • Temperature Measurement and Control
  • Automatic and Manual Control
  • PC based Ladder programming
  • Several sample Ladder programs
  • Practice Troubleshooting skills
  • Leak proof Safety measures and sturdy piping.
  • Enhanced Electrical Safety considerations
  • Heat Transfer concepts
  • Transducer/Transmitter Calibration
  • Piping and instrumentation diagram
  • Built-In Instrumentation
  • Sump tank for inlet and outlet of water
  • Robust construction
  • Product Tutorial

Scope of Learning

  • RTD characteristics.
  • Thermocouple characteristic
  • Temperature Transmitter characteristics
  • Level Transmitter characteristics
  • Study of Industrial PID Controller as on/off Controller
  • Study of Industrial PID Controller as P, PI and PID Controller
  • Study of auto tuning mode of Industrial PID Controller
  • Ladder programming
  • Normally Open & Normally Close contact
  • Logic Gates
  • Memory Bit
  • Set and reset bit
  • Timer instruction
  • Special Memory bit
  • Counter instruction
  • Compare instruction
  • Math instruction
  • PWM instruction
  • MOV Instruction
  • Jump & Label instruction
  • Subroutine
  • Analog Input
  • Analog Output
  • Advance Process Control Platform in manual mode using PLC
  • PID instruction using PLC for Temperature
  • PID instruction using PLC for Level
  • Thermal Process

 

Product Description

Advance Process Control is a complete setup to control process through two point (ON/OFF) and three point (PID) controller. It has two processes-Temperature and Liquid level which we can control through an PLC which has 4 ADC and 20 digital input/output. Advance Process Control also gives the exposure to Industrial components like PLC, Level Transmitter, Temperature Transmitter, Valves, PID controller and Sensors. Users can learn how to calibrate, install, operate, programming and tune the instruments for controlling the process. All electrical components are connected to the control panel to allow students to measure signals and connect the devices in wide variety of control configuration including open loop (manual control) and close loop (PID control, ON/OFF control).
Advance Process Control is a good platform to learn the ladder programming of the real industrial processes, from simple switch control to PID control programming in PLC. This helps in exploring the complex instructions used in Ladder programming for controlling digital and analog input and output.